How To Add Speakers To Your Door Panel Using Fiberglass

I then made a template with poster board and replaced the cut out section with with a flat sheet of mdf board.

How to add speakers to your door panel using fiberglass.

If using t shirts make sure they are polyester blend. Always wear protective gloves safety goggles and a dust mask when working with any kind of fiberglass or resin. The next steps in customizing your door panels involve using your polyester blend t shirts staple gun and spray adhesive. You now have the basis for your door panel assembly called a speaker pod.

Take your thin stretchy cloth and use it to wrap around the entire back side of the door panels. This video will teach you how to create a custom kick panel for component speakers. Cut out the templates using a jigsaw. Step 1 wrap the door panels.

I ended up not using dowel rods and mounted the speaker ring directly to the door panel with wood glue or epoxy after i cut away the door panel pocket with a dremel tool and cut off wheel. Attach the fabric onto the panel using the hot glue. Screw the 2 boards together but do not sink the screws entirely. Glue a small section at a time as you continue to stretch the cloth over the door panel.

Trace the templates onto 2 separate pieces of medium density fiberboard.